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Stable Quality 3''- 4''PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder

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Stable Quality 3''- 4''PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder

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Brand Name :	Hypet
Model Number :	3''- 4''PVC pipe Production Line
Certification :	ISO9001,CE
Price :	USD 48000/set
Payment Terms :	L/C, T/T
Supply Ability :	3''-4'' PVC pipe making machine 100set per year
Delivery Time :	35~45days

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Product Details
Company Profile

Stable Quality 3''- 4''PVC Pipe Production Line With HYZS65/132 Conic Twin Screw Extruder

3’’- 4’’ PVC pipe Production Line With HYZS65/132 Conic Twin Screw extruder

A .Speciality of HYPET PVC 3’’-4’’ Pipe Extrusion Line

SN	Items	Description
Features	High output	300kg/h , with high speed
	High efficient	Stable quality, efficient operation make high qualified
	Energy saving	It can save energy 20-30% by machine and software.
	Intelligent AI control	PLC + HYPET software to control the operation automatically and save each formulation case.
Machine information	Products	High and normal Caco3 pipe
	Raw material	PVC powder
	Output	250-300kg/h
	Products diameter range	Φ3”--Φ4”

Working condition	Electric power	3-phase, 420v +/- 10% , 50Hz (others for option
	Total power	70kw for install power, actual running power:37kw
	Cooling water	≤ 20°C ≥ 0.3Mpa
	Compressed water	＞ 0.3m3/min, ＞ 0.5Mpa
	Overall sizes ( LWH)	22000* 1600*2500 mm
Machine General explanation	Center height	1000mm
	Operation direction	From right to the left ( other can be for option )
	Output	The output capacity varies with the materials and the operation conditions.
	Technology remarks	remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed

B. Production line construction

SN	Description	Qty (set)
1	HYZS65/132 Conic Twin Screw extruder 37kw motor power equipped with two auto feeder, one is major, another is side feeder for high Caco3 filler	1
2	Auto loader	1
3	Die Head	1
4	Vacuum tank (Auto Control)	1
5	Haul off unit in 4 claws	1
6	Planetary Cutter with hydraulic knife feeding system	1
7	Stacker	1

Remarks:

1. Condition of the price Ex-works Wuhan China

2. Payment mode: 30% of the total will be paid by T/T as deposit, the balance will be paid after testing and before shipping by T/T. or L/C at sight

3. Delivery period: 60 days after order confirmed.

4. Validity period: 30 days after issured

5. Warranty: one year after commissioning in the customer shop

6. Training: both in china and in the customer shop are Available

7. If necessary, The supply can send the engineers to the buyer for commission under the condition, but the buyer will pay the two ways flight hotel and meal, and the salary of 80 USD/day/one person.

C. Specification of the Machine

1. HYZS-65/132 high output twin screw extruder 1 set

SN	Parts name	Specification	Description
1	Extruder	Extruder model	HYZS-65/132 conic twin screw
		Output	250-330kg/h for pipe 150-200kg/h for profile or more
		Center height	1000mm
		Dimension	3000 x 1300 x 2600mm
		Weight	2700kg
2	Screw	Diameter	Ø65/132 mm
		Material	38CrMoAlA + special alloy
		Finish	Nitrogen-filled (0.50~0.70mm depth) and polish
		Rotate speed	0~48 r/min
		Core of the screw	Auto control for temperature (Oil cooling will be for option )
3	Barrel	Special Bimetal barrel	In two parts, front part will be with special alloy inserted. For high Caco3
		Feeding Part of the barrel	38CrMoAlA
		Fron part of the barrel	SKD11 with heat treatment
		Inside finish	Nitrogen-filled (0.50~0.70mm depth)
4	Temp/ pressure transducer	Quality	China famous brand
		Structure	Separately senses both in pressure and temperature
		Cable	High isolated cable line
		Screen	Both in monitor or screen display
5	Heater and cooling fans	Heating control area	4 zones
		Heating way	Cast aluminum/ ceramics
		Heating power	25kW
		Cooling system	Low-noisy barrel cooling fan
		Cooling power	0.2kw x 2 sets + 0.37kw x 1 set
		Water/oil cooling	One zone in front part for option
		Heat isolating	Special isolating material and structure for energy saving.
6	HYPET Gear box	Housing material	Ductile iron
		Gear material	20CrMnTiA
		Gear surface	Hardened and ground in high precision
		Axis material	40Cr
		Temperature of oil	Controlled by two system,
		Rubber sealer	Imported specal rubber sealer used
		Bearings	Wih famous and reliable brand.
7	Twin screw Dosing feeder	Supplying material motor	1.5 kW
		Speed range	1-50 RPM
		Powder bridge	Anti powder bridge with high Caco3
		Inverter	Delta heavy loader type

8	Vacuum degas with selector	Vacuum degree	-0.04Mpa
		Motor power	2.2 kw
		Vacuum tank	Easy to be clean
		Auto clean device	Air control auto Clean device for option.
9	Driving motor	AC motor power	37 kW in Siemens brand
9	Driving motor	AC inverter controller	Delta in heavy type
10	Electrical Control system	PLC system	Whole Siemens PLC control system with HYPET soft ware.
		Electric components	Branded in Siemens,Schneider,RKC Omron,ABB,FUJI,and small unimportant parts in China famous brand
		Extra temperature zone for die head	7 zones
		Electric cabinet feature	1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for controlling screw speed with easy .

2. Auto loader for extruder 1 set

3. Die head 1Set

SN	name	Description
1	Size for pipe	For Ø3’’- Ø4’’ pipe sizes
2	Pipe thickness	For Ø3’’, 1.2mm 1.5mm ...... provided by the customer For Ø4’’ 1.2mm 1.5mm ..... provided by the cusotmer
3	Material of die head	Special alloy
4	Speed type	up to 5 m/min
5	Melt pressure/Temp	Equipped with Melt press/Temp
6	Heating zones	6 zones
7	Flow surface	All flow surface polish and chrome
	Material of calibrating sleeves	Stainless steel and harden shining polish and with water jacket

4. Vacuum Calibrating tank in 6 m stainless steel 304 without painting 1 set

SN	Specification	Description
1	Material	Stainless steel 304
2	Working range	Ø 3’’-Ø 4’’
3	Length	6000mm
4	Center height	1000 mm
5	Vacuum Tank type	One tank, in one chamber
6	No. of pipes	1 pipe
7	Movable motor power	0.75 kW
8	Moving range front & rear	700 mm
9	Left and right adjustment	100mm
10	Cover on the top	Anti broken glass thick plate cover
11	Vacuum pump	4 kw *1 set
12	Water pump	5.5 kw *1 set
13	What spray pipe numbers	4 pieces
14	Nozzle type	Atomized intensive cooling
15	Spraying mouth	1” x Ø4-Ø3
16	Pipe supporter	Nylon supporter plate
17	Back and forth	800mm in 0.75kw
18	Cross movement	120mm
19	Up and down	100mm
20	Filter	2 sets in G2” with by pass way
21	Clean the filter	By pass line for cleaning the filter
22	Vacuum cyclone	Yes, with it
23	Silence function	Silence device for each vacuum pump

5.Haul off unit in 4 claws 1 set

SN	name	Description
1	Haul off type	4 claws type of Rubber caterpillar type
2	No of caterpillar	4 sets
3	Working ranges	Ø3’’~Ø4’’
4	Driving method	Driven by Silicon rubber block

5	Motor and control type	AC motors with famous brand Delta inverter control system
6	Haul off range:	3-6inch pipe will be 4 belts
7	Motor power	0.85 kW x 4 sets servo motor control
8	Max. Traction force	26,000 N
9	Haul off speed range	0.1-5 m/min
10	Caterpillar width	74 mm
11	Effective length of caterpillar	1600 mm
12	Caterpillar adjustment	Upper two caterpillar can be adjusted By cylinder
13	No. of cylinder	Two cylinders in each chain
14	Down caterpillar	Adjustabel
15	Gear box type	Strong helical harden gear box

6.Planetary cutter 1 set

SN	name	Description
1	Cutting type	Planetary with round blade type
2	Working range	Ø3’’~Ø4’’
3	Max. cutting thickness	20 mm
4	Cutting motor type & power	AC 2.2 kW x 1 set
5	Blade style	Saw blade + chamfering function
6	Control system	Siemens PLC
7	Type of Control	PLC type with the whole line
8	Cutter speed	8 m/min
9	Center height	1,000 mm
10	Revolution motor power	2.2 kW x 1 set
11	Cutter and chamfering cutter	Tool alloy
12	Cutter Clamping way	Cast Aluminium halves clamping for each diameter
13	Cutter feeding	Hydraulic feeding
14	Cutting hydraulic system	0.75 kW hydraulic station
15	Synchronous mode	Cylinder with servo control system
16	Cutting dust	with Dust and scrap collection device.

7. Stacker 1 set

SN	name	Description
1	Pipe length	3-6m
2	Control way	Coder or limit switch control and Pnumatci cylinder
3	Material	SS304 for the pipe contact faces

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