1/2’-1''-1-1/2'' PVC pipe Production Line With HYZS55/120 Conic Twin Screw extruder
A .Speciality of HYPET PVC 1/2’-1''-1-1/2'' Pipe Extrusion Line
| SN | Items | specification |
| 1 | HYZS55/120 high efficient Conic Screw Extruder | 1, New designed by our experience which output can be high level 2, Gear box is with high torque by strong gear and frame case with
long life 3, heaters with heat protection which can make the energy saving 4, Barrel and screw are bimetal type for longer working life |
| 2 | High speed Die head | 1, all parts are made by CNC machine tool to ensure the flowing
equal well , 2, with shining device, 3, high output speed can be 1-10m/min |
| 3 | Vacuum Tank | 1, ALL are made by 304 Stainless steel material without painting. 2, water level and vacuum are controlled automatically 3, Install vacuum pressure relief muffler to realize that the sound
of the |
| 4 | Haul off | 1, 2 Claw type o ensure stable haul off force. 2, Driven by AC motor and inverter controlled by PLC system 3, Haul off Gear box are strong with harden gear surface. |
| 5 | Cutter | 1, high speed Dustless cutter device, 2, with special motor action to ensure the pipe speed when cutting. |
| 6 | HYPET other special offerings | 1, Offering On-Line Technical Service for free, Offering Technical
Engineers service for big project or solving key technical items, 2, Offering matched good down stream equipment for plastic pipe
profile, sheet /board pellets Etc. |
B. Production line construction
| SN | Description | Qty (set) |
| 1 | HYZS55/120 Conic Twin Screw extruder 30kw motor power | 1 |
| 2 | Auto loader | 1 |
| 3 | Double die head | 1 |
| 4 | Double vacuum tank | 1 |
| 5 | Double Haul off unit | 1 |
| 6 | Double up and down cutter | 1 |
| 7 | Stacker | 1 |
Remarks:
1. Condition of the price Ex-works Wuhan China
2. Payment mode: 30% of the total will be paid by T/T as deposit,
the balance will be paid after testing and before shipping by T/T.
or L/C at sight
3. Delivery period: 60 days after order confirmed.
4. Validity period: 30 days after issured
5. Warranty: one year after commissioning in the customer shop
6. Training: both in china and in the customer shop are Available
7. If necessary, The supply can send the engineers to the buyer for
commission under the condition, but the buyer will pay the two ways
flight hotel and meal, and the salary of 80 USD/day/one person.
C. Specification of the Machine
1. HYZS-55/120 high output twin screw extruder 1 set
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYZS-55/120 conic twin screw |
| Output | 180-220kg/h for pipe |
| Center height | 1000mm |
| Dimension | 2710 x 1250 x 2600mm |
| Weight | 2300kg |
| 2 | Screw | Diameter | Ø55/120 mm |
| Material | 38CrMoAlA + special alloy |
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish |
| Rotate speed | 0~38 r/min |
| Core of the screw | Auto control for temperature (Oil cooling will be for option ) |
| 3 | Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
| Big Part of the barrel | 38CrMoAlA |
| Fron part of the barrel | SKD11 with heat treatment |
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
| 4 | Temp/ pressure transducer | Quality | China famous brand |
| Structure | Separately senses both in pressure and temperature |
| Cable | High isolated cable line |
| Screen | Both in monitor or screen display |
| 5 | Heater and cooling fans | Heating control area | 4 zones |
| Heating way | Cast aluminum/ ceramics |
| Heating power | 16kW |
| Cooling system | Low-noisy barrel cooling fan |
| Cooling power | 0.2kw x 3 sets |
| Water/oil cooling | One zone in front part for option |
| Heat isolating | Special isolating material and structure for energy saving. |
| 6 | HYPET Gear box | Housing material | Ductile iron |
| Gear material | 20CrMnTiA |
| Gear surface | Hardened and ground in high precision |
| Axis material | 40Cr |
| Temperature of oil | Controlled by two system, |
| Rubber sealer | Imported specal rubber sealer used |
| Bearings | Wih famous and reliable brand. |
| 7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
| Speed range | 1-50 RPM |
| Powder bridge | Anti powder bridge with high Caco3 |
| Inverter | Delta heavy loader type |
| 8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
| Motor power | 1.5 kw |
| Vacuum tank | Easy to be clean |
Auto clean device
| Air control auto Clean device for option. |
| 9 | Driving motor | AC motor power | 30 kW in Siemens brand |
| AC inverter controller | Delta in heavy type |
| 10 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
| Electric components | Branded in Siemens,Schneider,RKC Omron,ABB,FUJI,and small
unimportant parts in China famous brand |
| Extra temperature zone for die head | 7 zones |
| Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for
controlling screw speed with easy . |
2. Auto loader for extruder 1 set
3. Die head 1Set
| SN | Specification | Description |
| 1 | Size for pipe | 1/2”~1-1/2” in different pressure |
| Pipe thickness ( pressure class) | 1/2” offered by customer 1” offered by customer 1 1/2” offered by customer |
| 2 | Material of die head | Special alloy |
| 3 | Speed type | High Speed type, up to 6-10m/min |
| 4 | Melt pressure/Temp | Equipped with Melt press/Temp |
| 5 | Heating zones | 8 zones |
| 6 | Flow surface | All flow surface polish and chrome |
| 7 | Material of calibrating sleeves | Stainless steel and harden shining polish and with water jacket |
4. Vacuum Calibrating tank in 6 m stainless steel 304 without painting 1 set
| SN | Specification | Description |
| 1 | Size for pipe | 1/2”~1-1/2” in different pressure |
| Pipe thickness ( pressure class) | 1/2” offered by customer 1” offered by customer 1 1/2” offered by customer |
| 2 | Material of die head | Special alloy |
| 3 | Speed type | High Speed type, up to 6-10m/min |
| 4 | Melt pressure/Temp | Equipped with Melt press/Temp |
| 5 | Heating zones | 8 zones |
| 6 | Flow surface | All flow surface polish and chrome |
| 7 | Material of calibrating sleeves | Stainless steel and harden shining polish and with water jacket |
5.Haul off unit in double station 1 set
| SN | Specification | Description |
| 1 | Driving method | Driven by special rubber block |
| 2 | Haul off sizes | 1/2”~1-1/2” |
| 3 | Motor power | 0.75kW x 4 sets |
| 4 | Max. driving power | 8,000 N |
| 5 | Driving speed | 1.5~15 m/min |
| 6 | Caterpillar width | 32mm |
| 7 | Effective length of caterpillar | 1,400mm x 4 sets |
| 8 | Upper caterpillar adjustment | By cylinder |
| 9 | No. of cylinder | 1 cylinders in each chain |
| 10 | Down caterpillar | Fixed |
| 11 | Gear box type | Strong helical harden gear box |
| 12 | Motor type | AC motor with ABB controller |
6. Up and down cutter in double station 1 set
| SN | Specification | Description |
| 1 | Cutting type | Dustless cutter with chamfering |
| 2 | Blade style | Bit + circular blade |
| 3 | Control system | PLC automatic control system |
| 4 | Cutting range | 1/2”~1-1/2” |
| 5 | Max. cutting thickness | 5 mm |
| 6 | Cutter speed | 15m/min |
| 7 | Center height | 1000mm |
| 8 | Cutter motor power | 0.75 kW x 2 set |
| 9 | Cutter numbers | 2 pieces |
| 10 | Cutter material | Tool alloy |
| 11 | Clamping way | Aluminum Alloy chuck |
| 12 | Cutter feeding | Cylinder feed |
| 13 | Synchronous mode | Cylinder with pipe movement |
7. Stacker 1 set
| SN | Specification | Description |
| 1 | Tilting table | Pneumatically operated double station |
| 2 | Nominal length | 4.5 mtrs |
| 3 | Material of tripping chute | MS rigid structural steel |
