Production Line Brief introduction:
| SN | Items | Speciality | |
| 1 | High Output | 400-420 kg/h, The most efficient designed line on output /cost |
| 2 | Energy saving | Energy saving in heaters & driving Transmission system &
Plasticizing by 15-20%,Main motor 55kw |
| 3 | High quaity in machine parts | ABB heavy type inverter, Siemens Schnaider,Omron,RKC components,
Siemens Motor, Anti-Bridge twin screw dosing feeder. Big Volume
Electric cabinet with good cooling device. |
| 4 | Vacuum Tank | 1, ALL are made by 304 Stainless steel material without painting. 2, water level and vacuum are controlled automatically 3, Install vacuum pressure relief muffler to realize that the sound
of the |
| 5 | Haul off | 1, four claw type haul off to ensure stable haul off force. 2, Driven by AC motor and inverter controlled by PLC system 3, Haul off Gear box are strong with harden gear surface. |
| 6 | Cutter | 1, planetary Dustless cutter device by round knife type, 2, with servo control system to ensure the pipe speed when cutting. |
HYSJ80/38 Single screw extruder with 110-250mm Water Supply Pipe Gas PE HDPE Pressure pipe production line:
| SN | Main Items | Qty |
| 110-250mm PE pipe line with SJ80/38 extruder |
| 1 | HYSJ80/38 single screw extruder 110kw motor power | 1 set |
| 2 | HY30/25 single screw extruder for color strip | 1 set |
| 3 | Vacuum auto loader AL500 | 1 set |
| 4 | Hot dryer HD200 | 1 set |
| 5 | Co extrusion die: G250 high speed in 2 pressures | 1 set |
| 6 | 250 Vacuum tank in 9,000 mm | 1 set |
| 7 | 250 Cooling tank in 6,000 mm | 3 sets |
| 8 | 250 Haul off unit, high speed,0.28-2.8 m/min, four claws | 1 set |
| 9 | 250 Planetary Chip less cutter in round knife type | 1 set |
| 10 | Stacker | 1 set |
Remarks:
1. Condition of the price and destination Ex-works Wuhan China
2. Payment method: 40% of the total will be paid by T/T as deposit,
the balance will be paid after testing and before shipping by T/T
or by irrevocable L/C on time .
3. Delivery period: 70 days after received the deposit.
4. Validity period: 30 days after ensured
5. Warranty: one year for normal, barrel and screw and gear box is
for 1.5 years
6. Training: both in china and in the customer shop are available.
7. If necessary, The supply can send the engineers to the buyer for
commission under the condition.
Technical specification:
1.HYSJ-80/38 single screw extruder:
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYSJ-80/38 single screw |
| Output | 440kg/h |
| Center height | 1000mm |
| Dimension | 3,000 x 1,450 x 2,552mm |
| Weight | 3300kg |
| 2 | Screw | Diameter | Ø80 mm |
| Screw ID ratio | 38:1 |
| Material | 38CrMoAlA + special alloy |
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish |
| Max rotate speed | 94 r/min |
| Core of the screw | Auto control for temperature |
| 3 | Barrel | Material | Bimetal barrel |
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) |
| Heating control area | 5 areas |
| Heating way | Copper cooling fins with ceramic heater |
| Heating power | 15 kW |
| Cooling system | Low-noisy barrel cooling fan |
| Cooling power | 0.25kW x 5 sets |
| 4 | Gear box | Housing material | Ductile iron QT-500 |
| Gear material | 20CrMnTi |
| Gear surface | Hardened and ground in high precision |
| Axis material | 40Cr |
| 5 | Driving motor | AC motor power | 110 kW in Siemens brand |
| AC inverter controller | ABB in heavy type |
| 6 | Electrical Control system | PLC system | Whole Siemens PLC control system with HYPET soft ware. |
| |
| Electric components | Branded in Siemens, Schneider RKC Omron, ABB, FUJI, and small
unimportant parts in China famous brand |
| Extra temperature zone for die head | 10 zones |
| Electric cabinet feature | 1, all cable and connectors are with Wire aviation plug 2, electric cabinet can be disassembled with easy, 3, all cables and senses cables are strong enough with long life . 4, PLC monitor control system with button adjustment for
controlling screw speed with easy . |
2.HY30/25 single screw extruder:
| Specification | Description |
| Barrel | 38CrMoAIA,nitrification |
| Screw | 38CrMoAIA,nitrification |
| Dia. of screw | Ø30mm |
| Screw L/D | 25:1 |
| The drive power | 2.2 kW |
| The motor control | AC inverter, ABB |
3.Vacuum auto loader :
| Specification | Description |
| Model | AL500 |
| Working form | Inductive type |
| Power | 1.1kw, 3P |
| Capacity | 350kg |
| volume | 5L |
| Feeding hose diameter | Ф38mm |
| Feeding time | 8-10 seconds |
4.Hot dryer:
| Specification | Description |
| Model number | HY-HD200 |
| Capacity | 200 kg |
| Heating | 10kW |
| Blower | 500W |
| Power | 380V 3P 50HZ |
5.Die head: G250 high speed in 2 pressure grade:
| Specification | Description |
| Design method | According to tech from Germany |
| Sizes for pipe | 110-250mm with 2 pressures. |
| Sizes: | 110/160/200/250mm |
| Material of calibrating sleeves | Copper |
| Flow channel | Chrome plated |
| Pipe Bright function | With HYPET brighter |
| Heater | Mica stainless steel heaters |
6.Vacuum tank in 9,000 mm:
| Material | Stainless steel 304 |
| Length | 9000mm |
| Center height | 1000 mm |
| Dia. range | 110-250mm |
| No. of pipes | 1 pipe |
| Movable motor power | 0.75 kW |
| Moving range front & rear | 700 mm |
| Left and right adjustment | 50mm |
| Cover on the top | aluminium alloy |
| Number of Nozzles | 255 pcs |
| What spray pipe numbers | 6 pieces |
| Nozzle type | Atomized intensive cooling |
| Spraying mouth | 1” x Ø4~Ø3 |
| Pipe supporter | Fixed geared type supporter |
| Water temperature control | Auto valve control |
| Water level control | Floating ball close loop system |
| Pressure safety | Safety valve installed |
| Filter | 2 sets in G2” with by pass way |
| Clean the filter | By pass line for cleaning the filter |
| Vacuum cyclone | Yes, with it |
| Silence function | Silence device |
| Vacuum pump motor power | 5.5 kW x 2 sets |
| Pump type | Round plate tech from Siemens |
| Others | Low noise |
| Vacuum suction nozzle | Two gate in each side of the tank |
| Water input pipe size | G1” |
| Water output pipe size | G2” |
| Water pump motor power | 5.5 kW x 2 sets |
7.Cooling tank in 6,000 mm:
| Specification | Description |
| Pipe range | Ø75~Ø250mm |
| Length of vacuum box | 6,000mm |
| Construction | Spraying method |
| Pump power | 4 kW x 1 set |
| No.of nozzle | 140 pcs |
| No.of filter | 1 set |
| No. of bypass | 1 set |
| Water level control way | Float valve |
| Cover material | Toughened glass |
| Spray box material | Stainless steel 304 |
| Water temperature control | Automatic regulating valve |
| Input pipe | G1” |
| Output pipe | G2” |
8.Haul off unit, high speed,0.28-2.8m/min, 4 claws:
| Specification | Description |
| Haul off type | Upstroke in 2 claws type haul-off |
| Center height | 1000mm |
| For Pipe size | Ø110~Ø250mm |
| Driving method | Driven by rubber blocks |
| Driving speed | 1.2-12 m/min |
| Motor type | AC inverter motor |
| Motor power | 1.1 kW x 4 sets in ABB inverter |
| Contacted caterpillar length | 1,800mm |
| Max. driving power | 25,000 N |
| Gear box | Hard surface gear grind type, |
| Width of caterpillar | 74mm |
| Caterpillar control | One cylinders in each chain side |
| Metering system | Code installed |
| Adjusting mode | Pneumatic |
| Press pressure on the pipe | Adjusted by pneumatic valves |
| Down caterpillar position | Fixed |
| Air pressure | 0.4-0.6Mpa |
| Max opening distance | 160mm |
9.Chipless cutter :
| Specification | Description |
| Cutting type | Swarfless cutting |
| Blade style | Circular blade |
| Control system | PLC automatic control system |
| Cutting range | Ø110~Ø250mm |
| Cutter speed | 4 m/min |
| Max. cutting thickness | 35 mm |
| Center height | 1,000mm |
| Cutter motor power | 3 kW x 1 set |
| Cutter material | Tool alloy |
| Clamping way | Aluminum Alloy chuck |
| Cutter feeding | Cylinder feed |
| Synchronous mode | Cylinder with pipe movement |
After -sales Service
| Items | quantity |
| Guarantee period | 1 year but the service is available lifelong, during guarantee
period the cost of the components will be covered by the seller
except the easy broken parts and damaged parts by the human reason |
| Training before shipping | Buyer’s technical person can be sent to china before shipping for
training and operating, for 7-10 days |
| Technical documents | Electric principle drawing, operation manual, and electric parts
manual etc |
| Seller engineers | Seller can send the engineers ot the buyer factory for
commissioning and training. But the cost caused by the seller
experts in the customer country will be covered by the buyer,
including shuttle trip tickets inland traffic medical fee, lodging
dinner and also 100 USD /day /one person as salary for the
enigneers . |
| Contacts way | Whatsapp, wechat, mobile, etc +86 13823232106 |
| Company email : | info@hypet.com.cn |
Cooperative Brands:
Exhibition:
